{"id":64929,"date":"2024-06-03T16:00:00","date_gmt":"2024-06-03T14:00:00","guid":{"rendered":"http:\/\/eba50682-72e1-4d9f-b5b7-f003e950430b"},"modified":"2024-06-03T16:25:32","modified_gmt":"2024-06-03T14:25:32","slug":"inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes","status":"publish","type":"rss_feed","link":"https:\/\/c01.purpledshub.com\/cyclingplus\/rss_feed\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes\/","title":{"rendered":"Inside Van Rysel&#8217;s factory: how the challenger brand designs, builds and tests its bikes"},"content":{"rendered":"<p class=\"rssexcerpt\">A look behind Decathlon\u2019s assembly line, testing and R&#038;D facilities <\/p><p class=\"rssauthor\">By Ashley Quinlan\n      <\/p><p class=\"rssbyline\">Published: Monday, 03 June 2024 at 14:00 PM<\/p><hr class=\"no-tts wp-block-separator\"\/><?xml version=\"1.0\" encoding=\"UTF-8\" standalone=\"yes\"?>\n<!DOCTYPE html PUBLIC \"-\/\/W3C\/\/DTD HTML 4.0 Transitional\/\/EN\" \"http:\/\/www.w3.org\/TR\/REC-html40\/loose.dtd\">\n<html><body><p>Van Rysel has been making waves in 2024, there\u2019s no doubt about it.<\/p><p>Decathlon, which owns the brand, began a three-year contract with WorldTour racing team AG2R La Mondiale (becoming Decathlon-AG2R La Mondiale in the process) at the start of 2024.<\/p><p>The partnership has already yielded considerable success \u2013 at the time of writing, the team has racked up 23 wins this season, including two stages at the Giro d\u2019Italia (and a fourth place overall), and sits second in the UCI World Rankings.<\/p><p>Each one of those wins has been aboard a Van Rysel RCR Pro, the brand\u2019s all-rounder road racing bike. Although no win is down solely to the prowess of a bike, some credit is due to the brand, which hails from northern France, for supplying the tools the team needs to achieve success.<\/p><p>This, of course, is against the backdrop of Decathlon\u2019s position in the cycling (and wider sports) industry.\u00a0<\/p><p>Most prominent in continental Europe, the retail giant has a well-earned reputation for selling bikes and other sports equipment at competitive prices. <\/p><p>The Van Rysel RCR Pro in its full pro team incarnation, for example, costs \u00a39,000 \/ $10,999 \/ \u20ac9,000, which compares favourably to an equivalently specced <a href=\"https:\/\/www.bikeradar.com\/reviews\/bikes\/road-bikes\/specialized-s-works-tarmac-sl8-dura-ace-di2-review-2\">Specialized S-Works Tarmac SL8<\/a> (\u00a312,000 \/ $14,000 \/ \u20ac14,000) or <a href=\"https:\/\/www.bikeradar.com\/news\/cannondale-lab71\">Cannondale Supersix Evo Lab71<\/a> (\u00a312,500 \/ $15,000 \/ \u20ac14,999). The trend continues with lower-specced models, too.<\/p><p>In fact, of the mainstream brands, only Canyon matches Van Rysel for price competitiveness \u2013 but the German brand benefits from its direct-sales business model, while Van Rysel is sold through parent company Decathlon\u2019s stores (and in <a href=\"https:\/\/www.bikeradar.com\/news\/van-rysel-2024-range\">select specialist stores<\/a>).<\/p><p>With the overheads involved in operating physical shops, it\u2019s common to equate cheaper prices with cutting corners \u2013 the general assumption that a brand can select a frame design from a catalogue then have it assembled and shipped over for sale is a tempting one.<\/p><p>I recently accepted an invitation to tour Decathlon\u2019s BTwin Village in Lille, France, to see how Van Rysel builds and designs its bikes.\u00a0<\/p><p>I discovered that \u2013 far from a stack-high, sell-cheap ethos \u2013 the brand is putting the building blocks in place for a sustained challenge to the status quo.<\/p><h2 class=\"wp-block-heading\" id=\"h-van-rysel-assembly-line\">Van Rysel assembly line<\/h2><p>The Van Rysel assembly line sits within a cavernous Decathlon building, which in turn is inside Decathlon\u2019s BTwin Village \u2013 a campus of buildings that house the brand\u2019s administrative and design offices, a Decathlon superstore, plus a suite of R&amp;D and testing facilities.<\/p><figure class=\"wp-block-image size-full\"><figcaption class=\"wp-element-caption\">Inside, Decathlon\u2019s range of bikes are assembled by qualified mechanics, many of whom come from disadvantaged backgrounds. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_001_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864815\"\/><figcaption class=\"wp-element-caption\">Each line is dedicated to a specific model of bike, with the specification to be installed determined by a pre-planned rotation. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_012_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864823\"\/><figcaption class=\"wp-element-caption\">To answer a question I suspect is on many people\u2019s lips \u2013 yes, Triban bikes (Decathlon\u2019s entry-level marque) are built using the same facilities, to the same standards as the brand\u2019s flagship Van Rysel bikes. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_013_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864824\"\/><figcaption class=\"wp-element-caption\">Not all bikes make it through quality control. If a bike fails testing, it\u2019s investigated and put back through the build process until it passes (or an irreparable fault is found). &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_004_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864816\"\/><figcaption class=\"wp-element-caption\">The carbon frames are made in factories in the Asia \u2013 mirroring the process adopted by the vast majority of the bike industry. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_007_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864818\"\/><figcaption class=\"wp-element-caption\">The assembly line includes components selected for the model at hand (in this case, an RCR set to be built with a SRAM Force AXS groupset, Zipp 404 Firecrest wheels and Michelin Power Cup tyres). &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_022_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864831\"\/><figcaption class=\"wp-element-caption\">Mechanics install the groupsets and wheels, including repeated shifting and spin-down tests. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_023_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864832\"\/><figcaption class=\"wp-element-caption\">The floating screwdriver trick might not be necessary, but it looks pretty cool. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_025_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864834\"\/><figcaption class=\"wp-element-caption\">The mechanics use specific drill tools with built-in torque sensors. The bits are manufactured in-house by Decathlon. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_027_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864835\"\/><figcaption class=\"wp-element-caption\">A mechanic fits a Force AXS lever to a handlebar. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_020_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864830\"\/><figcaption class=\"wp-element-caption\">Of course, the assembly line features a good ol&#8217; pot of assembly grease. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_016_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864826\"\/><figcaption class=\"wp-element-caption\">Specific small parts are kept organised in handy shelved trays\u2026 &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_017_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864827\"\/><figcaption class=\"wp-element-caption\">\u2026who doesn\u2019t love a dedicated brake hose fitting kit? &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_014_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864825\"\/><figcaption class=\"wp-element-caption\">Once built and packaged, the bikes are held in an adjoining distribution centre. They&#8217;re then shipped out to stores, direct to customers or to the shop floor on the other side of the Decathlon building. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><h2 class=\"wp-block-heading\" id=\"h-van-rysel-testing\">Van Rysel testing<\/h2><p>The brand\u2019s product testing, and research and development facilities are housed within the same complex.\u00a0<\/p><p>The notable exception is an aerodynamics facility, but Van Rysel has partnered with ONERA (<em>Office National d\u2019\u00c9tudes et de Recherches A\u00e9rospatiales<\/em>) \u2013 the French Aerospace Lab \u2013 which is situated across the road from its Lille headquarters.\u00a0<\/p><p>All told, 35 people are employed in the Lille testing lab, where they\u2019re tasked with assessing product quality and ISO compliance. There\u2019s also a sister lab in Sallanches, which specialises in MTB and snowsports testing.<\/p><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_036_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864843\"\/><figcaption class=\"wp-element-caption\">Back in-house, the Decathlon TECH\u2019OFF lab is where Van Rysel tests its products for fatigue life. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_043_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864847\"\/><figcaption class=\"wp-element-caption\">Frames (in this case, a Rockrider mountain bike) are rigged up to stress testers \u2013 this one puts repeated lateral force through the bottom bracket area. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_039_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864845\"\/><figcaption class=\"wp-element-caption\">Test frames are racked up and numbered. These can be random samples of the same production run of frames, or variants of a frame design. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_040_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864846\"\/><figcaption class=\"wp-element-caption\">Seatposts and saddle assemblies are also fatigue tested. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_055_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864853\"\/><figcaption class=\"wp-element-caption\">The torture weights weigh as much as 200kg. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_051_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864851\"\/><figcaption class=\"wp-element-caption\">The facility also includes testing equipment for the brand\u2019s helmets.\u00a0 &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_046_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864848\"\/><figcaption class=\"wp-element-caption\">This helmet has been \u2018mapped\u2019 with the results of the tests carried out on samples. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_052_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864852\"\/><figcaption class=\"wp-element-caption\">Decathlon uses various headforms to simulate the effects of an impact on different head sizes. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><h2 class=\"wp-block-heading\" id=\"h-van-rysel-r-amp-d-facilities\">Van Rysel R&amp;D facilities<\/h2><p>Perhaps understandably, given the high-tech nature of some of the equipment, plus ongoing behind-closed-doors prototyping processes, Decathlon chooses to keep some of its secrets\u2026 secret.<\/p><p>On our tour, I came face to face for the first time with industrial-sized 3D printers, which are capable of printing whole bike framesets for aerodynamic testing in the nearby ONERA wind tunnel, as well as creating products with a 72-hour turnaround.\u00a0<\/p><p>Drawing boards of new products and their first prototype models are also present, alongside weather-simulation chambers, body and biomechanical mapping labs, plus alloy and textile manufacturing zones for product testing and development.<\/p><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_058_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864855\"\/><figcaption class=\"wp-element-caption\">Deep in the bowels of the facility, in what is known as the \u2018Booster\u2019 lab, are a series of fast-prototyping desks. This section deals with textiles\u2026 &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_059_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864856\" style=\"width:840px;height:auto\"\/><figcaption class=\"wp-element-caption\">\u2026while this section handles welding of metals. Not pictured is an alloy smelter, which was operating on a project I wasn\u2019t permitted to photograph. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_061_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864857\"\/><figcaption class=\"wp-element-caption\">Naturally, the 3D lab houses some of Van Rysel and Decathlon\u2019s most secret works in development. Pictured here is some prototype helmet padding. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_063_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864859\"\/><figcaption class=\"wp-element-caption\">The lab has also been used to create models of concepts, including this wheelform. In all, the lab says it makes 20,000 parts a month, including the tool bits for the assembly line. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_067_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864862\"\/><figcaption class=\"wp-element-caption\">Back in less-restricted territory, this B\u2019Twin kids&#8217; bike sits curiously among a host of full-sized adult bikes. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_066_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864861\"\/><figcaption class=\"wp-element-caption\">It becomes clear why, though, with this adult-sized replica created by the lab team to test the relative scaled rider experience. The model, which is scaled accurately, weighs over 40kg. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_073_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864865\"\/><figcaption class=\"wp-element-caption\">The human performance lab features a sm\u00f8rgasbord of analytical equipment, including this heat camera. The product designers use this to observe temperature fluctuations in garments. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_075_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864866\"\/><figcaption class=\"wp-element-caption\">This bike is installed on a Van Rysel smart trainer (out of shot) inside a wind chamber \u2013 the equipment at the front measures the wind speed and humidity. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_077_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864867\"\/><figcaption class=\"wp-element-caption\">While the brand uses humans to test its garments and equipment, a mannequin with various integrated sensors is also used for some of the more extreme testing. It looks thrilled. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure><p\/><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/c02.purpledshub.com\/uploads\/sites\/39\/2024\/05\/20240523_079_Ashley-Quinlan-scaled.jpg\" alt=\"Van Rysel factory tour\" class=\"wp-image-864869\"\/><figcaption class=\"wp-element-caption\">Van Rysel also makes use of Decathlon\u2019s in-house biomechanics lab. The brand claims it has data for most of AG2R\u2019s pro riders, which will be fed into development of its next-generation race bike, while the facility is also used to improve the designs of Decathlon\u2019s full bike line-up. &#8211; Ashley Quinlan \/ Our Media<\/figcaption><\/figure> <\/body><\/html>\n<hr class=\"no-tts wp-block-separator\"\/>","protected":false},"excerpt":{"rendered":"<p>A look behind Decathlon\u2019s assembly line, testing and R&#038;D facilities <\/p>\n","protected":false},"author":24,"featured_media":64930,"template":"","categories":[1,36],"acf":{"readingTimeMinutes":"10"},"uagb_featured_image_src":{"full":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes.jpg",2400,1600,false],"thumbnail":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes-150x150.jpg",150,150,true],"medium":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes-300x200.jpg",300,200,true],"medium_large":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes-768x512.jpg",768,512,true],"large":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes-1024x683.jpg",800,534,true],"1536x1536":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes-1536x1024.jpg",1536,1024,true],"2048x2048":["https:\/\/c01.purpledshub.com\/uploads\/sites\/43\/2024\/06\/inside-van-rysels-factory-how-the-challenger-brand-designs-builds-and-tests-its-bikes-2048x1365.jpg",2048,1365,true]},"uagb_author_info":{"display_name":"importmanagerhub@sprylab.com","author_link":"https:\/\/c01.purpledshub.com\/cyclingplus\/author\/importmanagerhubsprylab-com\/"},"uagb_comment_info":0,"uagb_excerpt":"A look behind Decathlon\u2019s assembly line, testing and R&D facilities","_links":{"self":[{"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/rss_feed\/64929"}],"collection":[{"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/rss_feed"}],"about":[{"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/types\/rss_feed"}],"author":[{"embeddable":true,"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/users\/24"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/media\/64930"}],"wp:attachment":[{"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/media?parent=64929"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/c01.purpledshub.com\/cyclingplus\/wp-json\/wp\/v2\/categories?post=64929"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}